Boiler Tube Manufacturer Produce ASTM A178 Superheater Tube in Odd Sizes

Highlights of Boiler Tube
Standard Size:	1/8” to 3”
Wall Thickness	1/8” to 16”
Length	25 m, SRL, DRL,
Dimensional Standard	ASME B36.10M
Coating Standard	DIN 30670 ISO 21809 AWWA C104
Special Requirements	Creep
End	Plain, Beveled End
MTC	EN 10204 3.1 & 3.2

ASTM A178 Superheater Tube Supplier in India

Boiler Tube

ASTM A178 Superheater Tube

Seamless Boiler Tubes

Table of Contents

Boiler Tube Specification
ASTM A53 Gr B Welded Boiler Tube Weight Chart
ASTM A106 Gr B Boiler Fire Tube Dimensions Chart
Boiler Tube Welding Procedure
Gauge Chart of C106 Boiler Heating Tube
Applications of Stainless Steel Boiler Tubes
316 Stainless Steel Fire Tube Boiler Dimensions
Working Temperatures of Boiler Fire Tube
SA 210 Grade A1 Boiler Tube Schedule Chart
Outside Diameter of SS 316 Seamless Boiler Tubes
Boiler Fire Tube Vs Water Tube
Copper Water Tube Boiler Certified Test Reports
Sizes for Stainless Steel Boiler Tubing
C106 Boiler Heating Tube Length
Most Common Cleaning Methods of C101 Steam Boiler Tubes
Nickel Alloy Boiler Tubes Wall Thickness
Repair Types for Titanium Boiler Water Tube
What Are the Causes of Leaks in Boiler Tubes ?
Nickel 200 Boiler Pipe Size Chart in MM
Boiler Tube Detailed Product Description
Water Tube Vs Fire Tube Boiler
Boiler Tubes Standard & Grade
Types of SA 210 Grade A1 Boiler Tube
Advantages and Disadvantages of Carbon Steel Boiler Gas Tube
5 Main Causes of Boiler Tube Failures
Boiler Fire Tube Maximum Pressure Chart
Which Fuel Type of is Used for Boiler ?
Boiler Tube Design
Advantages and Disadvantages for Water Tube Boiler
Boiler Tube HSN Code
Water Tube Boiler Components
Heat Treatment Process of ASTM A178 Superheater Tube
Inspection Techniques of Boiler Vent Pipe
Tips for Selecting High-quality Titanium Boiler Water Tube
Arrangement of Boiler Tube
What is the Boiler Tubes Lifespan ?
Preventive Measures of Titanium GR 5 Boiler Quality Pipe
What is the Boiler Tubes Melting Point ?
Ship Ex Stock Seamless Boiler Tubes to the Countries Below

Seamless Boiler Tube Manufacturer in Mumbai, Check Specification

Boiler Tube Specification

Boiler Tube Sizes

1/8” to 5” NPS

Seamless Boiler Tubes Length

DRL
SRL
Max : 25 meter

ASTM A178 Superheater Tube Wall Thickness

Up to 0.500 Inch

304 Stainless Steel Boiler Tube Testing

Radiography Test
Flattening Test
Flattening Test
Tensile Mechanical Test
Hardness Test
Bend Test
Nondestructive Test

Boiler Tube Coating Material

3LPE
Blacking Painting
FBE
3PP
3PE coating
Anti-Rust Oil
Galvanized
Polyethylene layers

ASTM A53 Gr B Welded Boiler Tube Certificates

Raw Materials Certificate
MTC EN 10204 as per 3.1/ 3.2
DFARS Compliant
Invoice
Third Party Inspection Report
Raw Materials Certificate

Carbon Steel Boiler Vent Pipe Dimensional Standard

ASME B36.10M

Special Requirements of Copper Water Tube Boiler

Creep

Nickel Alloy Boiler Tubes Packaging

Wooden Boxes
Crates
Rapped in Plastic
Custom Packing

Titanium grade 2 Boiler Ventilation Pipe End Type

Bevelled End
Plain End

316 Stainless Steel Fire Tube Boiler Coating Standard

ISO 21809
AWWA C104
DIN 30670

Nickel 201 Seamless Boiler Tubing MTC

EN 10204 3.1
EN 10204 3.2

C106 Boiler Heating Tube Marking

Manufacturing type
Schedule
Specification
Size
Logo
Grade

ASTM A106 Gr B Boiler Fire Tube Origin

European
Janpanese
Russia
American

Titanium GR 5 Boiler Quality Pipe Processing Service

Moulding
Bending
Punching
Cutting
Welding
Decoiling

Stainless Steel Boiler Tubes Grades

301
304
304L
310
310S
316
316L

Carbon Steel Boiler Tubes Grades

ASTM A53 B
ASTM A106 Gr. B
ASTM A179
ASTM A192
ASTM A333
API 5L Gr B

Titanium Boiler Tubes Grades

Titanium GR-1
Titanium grade 2
Titanium GR-3
Titanium GR-4
Titanium grade 5
Titanium GR-7
Titanium GR-9
Titanium GR-12

Copper Steel Boiler Tubes Grades

C101
C106
C103
C110

Nickel Alloy Boiler Tubes Grades

Nickel 200
Nickel 201

Titanium Boiler Tubes Application

Fossil Fuel Plants
Steam Boilers
Heat Exchangers
Economiser

Carbon Steel Boiler Gas Tube Weight And Dimensions Chart

ASTM A53 Gr B Welded Boiler Tube Weight Chart

Wall Thickness in (MM)	Weight in (Kg/M)	Outside Daimeter in (MM)
6.4	6.4	101.6
6.4	10.91	76.1
6.4	9.07	63.5
6.3	5.96	57.9
6.3	5.59	44.5
4.6	5	50.8
4	5.96	63.5
4	3.44	38.1
3.6	5.36	63.5
3.6	3.64	44.5
3.6	3.13	38.1
3.6	4.85	57.2
3.6	4.19	50.8
3.2	4.86	63.5
3.2	2.83	38.1
2.9	1.61	25.4
2.4	1.74	31.8
2.1	3.38	31.8

ASTM A106 Gr B Boiler Fire Tube Dimensions Chart

Sizes		Outside Daimeter	Dimensions in (Millimeter)
NPS	DN	(Millimeter)	XXS	160	140	120	100	XS	80	60	Std	40	30	20	10
48	1200	1219						12.70			9.53
44	1100	1118						12.70			9.53
40	1000	1016						12.70			9.53
36	900	914						12.70			9.53	19.05	15.88	12.70	7.92
32	800	813						12.70			9.53	17.48	15.88	12.70	7.92
28	700	711						12.70			9.53		15.88	12.70	7.92
24	600	610		59.54	52.37	46.02	38.89	12.70	30.96	24.61	9.53	17.48	14.27	9.53	6.35
20	500	508		50.01	44.45	38.10	32.54	12.70	26.19	20.62	9.53	15.09	12.70	9.53	6.35
16	400	406.4		40.49	36.53	30.96	26.19	12.70	21.44	16.66	9.53	12.70	9.53	7.92	6.35
12	300	323.8	25.40	33.32	28.58	25.40	21.44	12.70	17.48	14.27	9.53	10.31	8.38	6.35	4.57
8	200	219.1	22.23	23.01	20.62	18.26	15.09	12.70	12.70	10.31	8.18	8.18	7.04	6.35	3.76
4	100	114.3	17.12	13.49		11.13		8.56	8.56		6.02	6.02	4.78		3.05
2	50	60.3	11.07	8.74				5.54	5.54		3.91	3.91	3.18		2.77
1	25	33.4	9.09	6.35				4.55	4.55		3.38	3.38	2.90		2.77
3/8	10	17.1						3.20	3.20		2.31	2.31	1.85		1.65

Copper Water Tube Boiler Welding Procedure And Gauge Chart

Boiler Tube Welding Procedure

Welding Methods		SMAW	GTAW	SMAW	SMAW
Layer No.		7 levels & More	1 to 2	3 to 6	Cover Layer
Welding Parameters	Volt	20 to 24	10 to 14	20 to 24	20 to 24
	Polarity	Reverse Connection of DC	Connection With Direct Current	Reverse Connection of DC
	Amp	135 to 150	90 to 110	100 to 120	100 to 120
Welding Material	Model	E9015-B9	ER90S-B9	E9015-B9	E9015-B9
Welding Material	Specifications	Φ4.0	Φ2.5	Φ3.2	Φ3.2

Gauge Chart of C106 Boiler Heating Tube

Thickness Range in (Inches)	Typical Value in (Inches)	Gauge of SS Boiler Tubes
0.0175 through 0.0185	0.018	7
0.0157 through 0.0167	0.0165	8
0.0140 through 0.0150	0.0148	9
0.0126 through 0.0136	0.0134	10
0.0112 through 0.0122	0.012	11
0.0101 through 0.0111	0.0109	12
0.0087 through 0.0097	0.0095	13
0.0075 through 0.0085	0.0083	14
0.0066 through 0.0074	0.0072	15
0.0060 through 0.0065	0.0065	16
0.0044 through 0.0049	0.0049	18
0.0031 through 0.0035	0.0035	20
0.0038 through 0.0042	0.0042	19
0.0025 through 0.0029	0.0028	22
0.0053 through 0.0058	0.0058	17

304/ 316 Stainless Steel Fire Tube Boiler Used In Power Plant

Applications of Stainless Steel Boiler Tubes

316 Stainless Steel Fire Tube Boiler Dimensions

ASTM A192/A192M Typical Dimensions
Tubes	Wall Thickness (Minimum )
Outside Diameter in (Inches)	(Inches)
7	0.296
6.5	0.282
6	0.268
5.5	0.254
5	0.24
4.5	0.226
4	0.212
3.5	0.195
3	0.179
2.5	0.163
2	0.148
1.5	0.134
1.25	0.12
1	0.109
0.75	0.095
0.5	0.085

Working Temperatures of Boiler Fire Tube

ASTM / ASME A213/SA213	Tensile Strength (Min MPa)	Working Temperature in (ºC [ºF])	Yield Strength (Min MPa)	Elongation in (Min. %)	Hardness in (Max Rockwell)
TP304H	515 Mpa	590 ºC [1095 ºF]	205 Mpa	35 %	90 HRB
S30432	590 Mpa	650 ºC [1200 ºF]	235 Mpa
TP310H	515 Mpa	590 ºC [1095 ºF]	205 Mpa
TP316H	515 Mpa	610 ºC [1130 ºF]	205 Mpa
TP321H	515 Mpa	600 ºC [1110 ºF]	205 Mpa
TP347/347H	515 Mpa	610 ºC [1130 ºF]	205 Mpa
TP347HFG	550 Mpa	650 ºC [1200 ºF]	205 Mpa

SA 210 Grade A1 Boiler Tube Schedule Chart

Nominal Bore Sizes of SS Boiler Tubes	SCH 160	SCH 80	SCH 40	SCH 10	SCH 5
6″		√	√	√	√
5″		√	√	√	√
4″	√	√	√	√	√
3″	√	√	√	√	√
2″	√	√	√	√	√
2 1/2″	√	√	√	√	√
1 1/4″	√	√	√	√	√
1 1/2″	√	√	√	√	√
1″	√	√	√	√	√
1/8″		√	√	√	√
1/4″		√	√	√	√
1/2″	√	√	√	√	√

Outside Diameter of SS 316 Seamless Boiler Tubes

Outside Daimeter of SS Boiler Tubes	Outside Daimeter	BWG	BWG	BWG	BWG	BWG	BWG	BWG	WG
		25	22	20	18	16	14	12	10
		Wall Thickness in (Milimeter)
		0.0508	0.071	0.089	1.024	1.065	2.011	2.077	3.040
Millimeter	Inches	Kg/m
114.03	4 1/2					4.0654	5.0924	7.0734	9.043
101.06	4					4.0134	5.0254	6.0854	8.035
88.09	3 1/2				2.0729	3.0609	4.0584	5.0974	7.027
76.02	3				2.0345	3.0084	3.0914	5.0094	6.019
63.05	2 1/2				1.0949	2.0554	3.0244	4.0214	5.013
50.08	2				1.0549	2.0034	2.0574	3.0334	4.003
44.05	1 3/4				1.0342	1.0774	2.0244	2.0894	3.05
38.01	1 1/2		0.0667	0.0832	1.0144	1.0514	1.0904	2.0454	3.0233
31.075	1 1/4		0.0554	0.0688	0.0947	1.0244	1.0574	2.0014	2.0641
25.04	1		0.044	0.0546	0.075	0.0981	1.0234	1.0574	2.005
19.005	3/4		0.0327	0.0405	0.0553	0.0729	0.0895	1.0236
15.088	5/8		0.0271	0.0334	0.0455	0.0588	0.0796	0.0995
12.07	1/2		0.0214	0.0263	0.0356	0.0457	0.0612	0.0754
9.053	3/8	0.0126	0.0157	0.0193	0.0257	0.0356	0.0429
6.035	1/4	0.0081	0.0109	0.0133	0.0174	0.0212

Boiler Fire Tube Vs Water Tube

Copper Water Tube Boiler Certified Test Reports

EN 10204: for EN 10297	Nonspecified Testing (Only the Mandatory Tests), 2.2
EN 10204: for EN 10294	3.1 Specific Testing
	After Agreement – 3.1.A, 3.1.C, 3.2
	Specified Testing – 3.1.B
DIN 50049, 3.1.B, C. ASTM A450, A530, A999, A1016 ČSN 42 0251, STN 42 0251

Sizes for Stainless Steel Boiler Tubing

Length	Sizes for (SA213-TP304H)
38' - 0"	2.25" * 0.133"
31' - 5"	2" * 0.165"
28' - 11"	2" * 0.165"
27' - 0"	2.5" * 0.220"
26' - 0"	2.75" * 0.260"
25' - 0"	2.125" * 0.165"
25' - 7"	2.75" * 0.260"
25' - 0"	2.25" * 0.203"
25' - 0"	2.5" * 0.280"
23' - 11"	2" * 0.360"
23' - 2"	2" * 0.300"
23' - 1"	1.875" * 0.165"
22' - 6"	2.75" * 0.345"
22' - 0"	3" * 0.300"
21' - 0"	2" * 0.332"
21' - 0"	2" * 0.150"
20' - 0"	1.75" * 0.227"
19' - 10"	1.5" * 0.135"
18' - 3"	1.5" * 0.148"
17' - 9"	2.5" * 0.238"
17' - 9"	2.5" * 0.165"
17' - 7"	2.125" * 0.200"
16' - 10"	2" * 0.150"
16' - 5"	1.75" * 0.120"
14' - 7"	1.75" * 0.227"
13' - 5"	2.5" * 0.165"
10' - 8"	1.75" * 0.320"

C106 Boiler Heating Tube Length

Length in [Meter]	Sizes in [Millimeter]	SS Boiler Tubes
5 – 6	Outside Dai => 60.3 & Wall Thick => 7.1	Boiler Tubes
5 – 6 & 10 – 14	Outside Dai => 60.3 &Wall Thick < 7.1
5 – 6	Outside Dai < 60.3

Most Common Cleaning Methods of C101 Steam Boiler Tubes

Ar Series - Cleaning Systems

Model	Flow Rate (lpm)	SPM	Maximum Rated Pressure-
Model	Flow Rate (lpm)	SPM	kg/cm2 for (motor-hp)
AR 30.200	30	1450	190 (15)
AR 22.500	22	1450	500 (30)
AR 21.200	21	1450	200 (12.5)
AR 17.350	17	1450	350 (15)
AR 15.500	15	1450	500 (20)
AR 15.250	15	1450	250 (10)
AR 14.170	14	3000	160 (6)
AR 14.140	14	1450	140 (5)
AR 13.200	13	1450	200 (7.5)

Kb Series - Cleaning Systems

Model	Rated Pressure Maximum in (kg/cm2) for (motor-hp)			Flow Rate in (lpm)
60 hp	100 hp			75 hp
KB 32	300	400	240	90
KB 30	330	450	270	80
KB 28	375	510	310	70
KB 26	360	600	450	62
KB 24	430	720	530	52
KB 22	500	840	625	45
KB 20	620	-	750	35

Nickel Alloy Boiler Tubes Wall Thickness

Nominal Size (Inches)	Outside Diameter (Inches)	SCH XXS	SCH 160	SCH 140	SCH 120	SCH 100	SCH XS	SCH 80	SCH 60	SCH 40	SCH 30	SCH 20	SCH 10	SCH STD
42	42.000									0.750	0.625	0.500		0.375
36	36.000									0.750	0.625	0.500	0.312	0.375
34	34.000									0.688	0.625	0.500	0.312	0.375
32	32.000									0.688	0.625	0.500	0.312	0.375
30	30.000						0.500				0.625	0.500	0.312	0.375
24	24.000		2.344	2.062	1.812	1.531	0.500	1.219	0.969	0.688	0.562	0.375	0.250	0.375
22	22.000		2.125	1.875	1.625	1.375	0.500	1.125	0.875		0.500	0.375	0.250	0.375
20	20.000		1.969	1.750	1.500	1.281	0.500	1.031	0.812	0.594	0.500	0.375	0.250	0.375
18	18.000		1.781	1.562	1.375	1.156	0.500	0.938	0.750	0.562	0.438	0.312	0.250	0.375
16	16.000		1.594	1.438	1.219	1.031	0.500	0.844	0.656	0.500	0.375	0.312	0.250	0.375
14	14.000		1.406	1.250	1.094	0.938	0.500	0.750	0.594	0.438	0.375	0.312	0.250	0.375
12	12.750	1.000	1.312	1.125	1.000	0.844	0.500	0.688	0.562	0.406	0.330	0.250		0.375
10	10.750	1.000	1.125	1.000	0.844	0.719	0.500	0.594	0.500	0.365	0.307	0.250		0.365
8	8.625	0.875	0.906	0.812	0.719	0.594	0.500	0.500	0.406	0.322	0.277	0.250		0.322
6	6.625	0.864	0.719		0.562		0.432	0.432		0.280				0.280
5	5.563	0.750	0.625		0.500		0.375	0.375		0.258				0.258
4	4.500	0.674	0.531		0.438		0.337	0.337		0.237				0.237
3	3.500	0.600	0.438				0.300	0.300		0.216				0.216
2	2.375	0.436	0.344				0.218	0.218		0.154				0.154
1 1/2	1.900	0.400	0.281				0.200	0.200		0.145				0.145
1	1.315	0.358	0.250				0.179	0.179		0.133				0.133
1/2	0.840	0.294	0.187				0.147	0.147		0.109				0.109

Repair Types for Titanium Boiler Water Tube

Window Repair
Cladding
Plugging
Rupture Closing

What Are the Causes of Leaks in Boiler Tubes ?

Nickel 200 Boiler Pipe Size Chart in MM

A Wide Range of Sizes Are Available From an Indian Boiler Tube Manufacturer

Oouter Daimeter in (MM)	Wall Thick in (MM)
195	1.5 to 4
127	4.5 to 16
114.3	4 to 14
101.6	3.5 to 12
88.9	3.2 to 10
76.2	3 to 8
63.5	2.8 to 7
50.8	2.5 to 6
38.1	2.2 to 5.6
31.75	2 to 5
25.4	1.6 to 4.5
15.9	1.2 to 3.5
12.7	1.2 to 3

Boiler Tube Detailed Product Description

Thickness : 1 - 1000 MM
OD : 20 - 1,067 MM
Manufacturing Standards : ASTM, DIN, GB, JIS
Proof of Bevel or Varnish is Required

OD (Outside Diameter)	Upto 355.60 (MM) (Pipe Expander in 406.4, 457.0, and 508.0 mm)
Grade	Upto T91/P91
Thickness	Upto 40.00 (MM)
Length	Upto 14 Meter (The maximum tube length is 21 meters)
Special Requirements	Creep
End	Plain & Bevelled End

Water Tube Vs Fire Tube Boiler

Boiler Tubes Standard & Grade

Specification	Grades
EN 17175	16Mo3
EN 10216/1	P235TR2 P235TR1 P265TR2 P265TR1
EN 10216/2	P235GHTC2 P235GHTC1 P265GHTC2 P265GHTC1
BS 3059-1	Gr. 320
BS 3059-2	Gr. 440 360 622 620
ASTM A-209 / A-213 / SA-213	Gr. T1 T5 T12 T9 T11 T22 T92 T91
ASTM A-210 / SA-210	Gr. A1 C
ASTM A-335 / SA-335	Gr. P1 P9 P5 P11 P22 P92 P91 P12

Types of SA 210 Grade A1 Boiler Tube

A Wide Range of Commonly Used Pipe Types Are Offered by an Indian Boiler Tube Supplier

304 Stainless Steel Boiler Tube

SS 316 Seamless Boiler Tubes

316 Stainless Steel Fire Tube Boiler

Copper Water Tube Boiler

C101 Steam Boiler Tubes

C106 Boiler Heating Tube

Nickel Alloy Boiler Tubes

Nickel 200 Boiler Pipe

Nickel 201 Seamless Boiler Tubing

Carbon Steel Boiler Vent Pipe

ASTM A53 Gr B Welded Boiler Tube

ASTM A106 Gr B Boiler Fire Tube

Titanium Boiler Water Tube

Titanium grade 2 Boiler Ventilation Pipe

Titanium GR 5 Boiler Quality Pipe

Advantages and Disadvantages of Carbon Steel Boiler Gas Tube

Advantages	Disadvantages
Ease of Maintenance	Pressure Range < 350 Psig
Simple Design	Lower Capacity
Higher Water Volume	Larger Footprint
Lower cost	Longer Start-up Time

5 Main Causes of Boiler Tube Failures

Thermal Fatigue
Tube End Cracking
Quick Start-up
Corrosion
Metal Overheat Rupture

Boiler Fire Tube Maximum Pressure Chart

Propertise	Values
High-pressure Fire Tube Boilers	psi 435
Medium-Pressure Fire Tube Boilers	psi 145 to 290
Low-Pressure Fire Tube Boilers	psi 145

Which Fuel Type of is Used for Boiler ?

Solid Waste
Oil
Natural Gas
Biomass
Coal

Boiler Tube Design

Advantages and Disadvantages for Water Tube Boiler

Advantages	Disadvantages
Larger Steam Output	Lower Water Volume
Smaller Footprint	Higher Maintenance
Ability to Integral Superheater	More Stringent Standards of Water Quality
Pressure Range 1,000 Psig	High Procurement Cost