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Stainless Steel VS Titanium

Stainless Steel VS Titanium

Titaniun Has Lower Density Then Stainless Steel Which Makes It 45% Lighter

Property Titanium Stainless Steel
Density 4.43 g/cm³ 7.87 g/cm³
Density Comparison 45% 45%
 

Stainless Steel is More Affordable as Compared to Titanium Alloys

  • Manufacturing Process
  • End-Use Markets
  • Material Availability
  • Material Properties
  • Economies of Scale
  • Lower Extraction
  • Fabrication
  • Refining Costs

Titanium is Difficult to Machine While SS Grades Can Be Machined Easily

Property Martensitic Stainless Steels Titanium Alloys
Hardness High Moderate
Work Hardening Significant Low
Tool Wear High Moderate
Cutting Speed Low Low
Machining Cost Higher Higher
Surface Finish Good Excellent
Heat Generation High Moderate
Coolant Requirement High Low
Titanium Alloy Have 20 to 40% Higher Strength as Compared to Stainless Steel
Property Stainless Steel Titanium
Strength 520 to 1,000 MPa 900 to 1,400 MPa , 20-40% higher strength
 
Titanium is Highly Resistant to Corrosion as Compared to Stainless Steel Material
Environment Titanium Corrosion Rate Stainless Steel Corrosion Rate
Corrosion Resistance Extremely resistant at room temp Moderate resistance
Chloride Solution 0.0001 to 0.001 0.01 to 0.1
Seawater, Saltwater 0.0001 to 0.0005 0.005 to 0.1
Concentrated Nitric Acid 0.0001 to 0.0005 0.1 to 0.5
Sulfuric Acid 80% conc 0.0001 to 0.001 0.1 to 1
Pitting Resistance in Chlorides Excellent Pitting Resistance Good but less than Titanium
High Temp Oxidizing Environments 0.0001 to 0.001 0.001 to 0.01
Crevice Corrosion in Chlorides Excellent Crevice Corrosion Moderate Corrosion
 

SS Metal vs Titanium Hardness

Property Titanium Stainless Steel
Hardness (Rockwell B Scale) 80-95 HRB 70-95 HRB
Hardness (Vickers Scale) 200-400 HV 150-700 HV (varies by grade)
Hardness Range (Comparative) Soft than SS harder than Titanium
 

SS Metal vs Titanium Hardness

Heat Resistance Stainless Steel Titanium
High-Temperature Alloys Above 1,000°C to 1,832°F Limited in Harsh Conditions
Air (Oxidizing Environments) Up to 870°C – (1,598°F) Up to ~600°C – (1,112°F)
 

Melting Point of SS Material Vs Ti Alloy

Material Melting Point
Stainless Steel 1,400°C to 1,510°C (2,552°F to 2,752°F)
Titanium 1,668°C (3,034°F)
 

Titanium Alloy vs Alloy Steel Advantages

Ti vs SS Advantages  

Titanium vs Stainless Steel Thermal Propertiesrt

Property Titanium Stainless Steel
Thermal Conductivity 16 W/m·K (low) 16-30 W/m·K (higher, varies by alloy)
Thermal Expansion 8.6 µm/m·°C (high) 15-17 µm/m·°C (moderate)
 

Common Applications of Stainless Steel and Titanium

  • Electrical Appliances
  • Prosthetics
  • Tennis Rackets
  • Oil and Gas Pipeline
  • Motorsports Vehicle Components
  • Aerospace
  • Construction
  • Trains and Cars